Wet Granulators Market
The market for Wet Granulators was estimated at $523 million in 2024; it is anticipated to increase to $844 million by 2030, with projections indicating growth to around $1.26 billion by 2035.
Report Summary
Market Data
Methodology
Table of Contents
Global Wet Granulators Market Outlook
Revenue, 2024
$523M
Forecast, 2034
$1.16B
CAGR, 2025 - 2034
8.3%
The Wet Granulators industry revenue is expected to be around $566.6 million in 2025 and expected to showcase growth with 8.3% CAGR between 2025 and 2034. The considerable growth in the Wet granulators market is largely fueled by the increasing use of these machines in the pharmaceutical and manufacturing industries for their size reduction and material compaction abilities. The increasing need to enhance process efficiency and technological innovations that improve performance are driving this expansion more. Regulatory pressures for high quality standards in industries like pharmaceuticals and the emphasis, on lasting and reliable equipment underscore the continued importance and crucial necessity of Wet granulators.
Granulators that are wet are often utilized in the chemical sectors to transform powders into denser granules efficiently and swiftly; these machines have the advantage of producing uniform sized granules with minimal dust production while accommodating various materials with differing moisture levels.
Market Key Insights
The Wet Granulators market is projected to grow from $523.2 million in 2024 to $1.16 billion in 2034. This represents a CAGR of 8.3%, reflecting rising demand across Pharmaceutical Manufacturing, Food Processing, and Chemical Industry.
GEA Group, Glatt GmbH, L.B. Bohle are among the leading players in this market, shaping its competitive landscape.
U.S. and Germany are the top markets within the Wet Granulators market and are expected to observe the growth CAGR of 6.1% to 8.7% between 2024 and 2030.
Emerging markets including Indonesia, Brazil and South Africa are expected to observe highest growth with CAGR ranging between 8.0% to 10.4%.
Transition like Advancement in Pharmaceutical Sector is expected to add $34 million to the Wet Granulators market growth by 2030.
The Wet Granulators market is set to add $638 million between 2024 and 2034, with manufacturer targeting Capsule Filling & Mixture Blending Application projected to gain a larger market share.
With
technological advancements, and
Regulatory Compliance, Wet Granulators market to expand 122% between 2024 and 2034.
Opportunities in the Wet Granulators
The swift growth of industries in developing nations like the Asia Pacific area presents opportunities for the granulators market to expand further. Increased investments in the pharmaceutical and food processing sectors within these countries are also set to boost the use of technology and consequently spur the demand, for wet granulators.
Growth Opportunities in North America and Europe
In North America's market for granulators is experiencing strong growth and is expected to persist in the coming years mainly due to the thriving pharmaceutical sector that has a solid presence in the region with many leading multinational pharmaceutical and biotech firms calling it home. Furthermore the expanding food processing industry in the region relies heavily on granulators, for aggregating food substances, which reinforces the likelihood of market expansion. A key factor that also drives demand is the increase in research and development efforts. Coupled with competition in the market and the rise of new granulating technologies. The market trends become somewhat unpredictable. However there are opportunities available particularly in region's like chemical processing and recycling where wet granulators are gaining recognition for their role, in size reduction and material recycling.
Europe is a player in the wet granulator market due to its strong pharmaceutical industry and strict quality regulations set by the EU in this region. The high standards for quality often require the use of granulators to maintain consistent output levels which leads to an increase in market demand. Moreover the region has a flourishing food processing sector that also contributes to the need for granulators. One of the factors driving the European market is the growing focus, on recycling and transitioning towards a circular economy approach. This change highlights the contribution of wet granulators, in recycling efforts.
Market Dynamics and Supply Chain
01
Driver: Growing Demand for High-Quality Pharmaceuticals and Efficient Food Processing Techniques
The rising need for high-quality pharmaceuticals is also a primary driver for wet granulators, as these machines ensure uniform particle size, improved flowability, and accurate dosage in tablets and capsules. Advanced wet granulation techniques, including high-shear and fluid bed granulators, allow pharmaceutical manufacturers to meet stringent regulatory standards while reducing batch failures. Simultaneously, the food processing industry is also adopting wet granulators to produce instant powders, flavorings, and nutritional supplements with improved solubility and consistent particle size. Granulation reduces dust, improves product handling, and enhances shelf life. These twin growth factors stringent quality requirements in pharmaceuticals and efficiency-driven innovation in food processing boost adoption of wet granulators globally. Companies investing in continuous wet granulation processes and integrated drying solutions gain a competitive advantage, supporting scalable production and operational efficiency across niche applications.
Automation and real-time process monitoring are also increasingly shaping wet granulator adoption, allowing precise control of mixing, binder addition, and granule drying. Smart sensors track moisture content, particle size, and temperature, enabling predictive adjustments that reduce waste and improve batch consistency. High-shear and fluid bed granulators integrated with digital monitoring optimize throughput and operational safety while lowering labor dependency. These innovations are also particularly relevant in pharmaceutical and specialty food manufacturing, where product quality, regulatory compliance, and reproducibility are also critical. Adoption of automated, sensor-driven wet granulators enables manufacturers to achieve higher efficiency, reduce downtime, and maintain competitive positioning in rapidly evolving markets.
02
Restraint: High Capital and Operational Costs Deter Adoption by Price‑Sensitive Manufacturers
The significant upfront cost of high‑shear and fluid bed wet granulators limits adoption among small and mid‑sized pharmaceutical, food, and chemical producers. Many producers opt for lower‑cost dry granulation or direct compression methods to preserve capital, which suppresses equipment sales growth. For example, regional generic drug makers may forgo advanced wet granulators to avoid high depreciation and maintenance costs, reducing overall demand. Extended payback periods and increased operational expenses for utilities and skilled operators further slow investment decisions, directly constraining revenue growth for equipment OEMs targeting price‑conscious segments.
03
Opportunity: Technological Advancements and Expanding Pharmaceutical Industry
Technological progress plays a role in driving growth within the wet granulators industry. These advancements involve the creation and implementation of cutting edge granulation equipment that can handle various materials and enhance operational efficiency overall. This is anticipated to drive market expansion. Additionally forming partnerships and collaborations to invest in and enhance sophisticated granulation systems could unlock growth prospects, for the wet granulator sector.
In the world of pharmaceuticals where innovation is key. The need for effective equipment is constant wet granulators hold a significant place in the market landscape As the industry progresses wet granulation technology is expected to become increasingly important in optimizing drug formulation procedures thereby boosting the demand, for wet granulators.
04
Challenge: Skilled Workforce Gaps and Complex Process Requirements Impede Efficient Use
Wet granulation processes demand experienced operators and precise control of multiple variables, including binder addition, moisture, and drying parameters. A lack of trained technicians can lead to inconsistent granule quality, increased batch failures, and production downtime, discouraging investment in advanced systems. For example, a mid‑tier food ingredient manufacturer may experience yield losses due to improper process settings, reducing confidence in automated wet granulators. This skills shortage increases training costs, slows technology adoption, and weakens market growth, particularly in developing regions where technical education and workforce upskilling lag industry needs.
Supply Chain Landscape
1
Raw Material Suppliers
BASFDow Chemicals
2
Component & Parts Manufacturing
General ElectricSiemens
3
Wet Granulators Manufacturing
GEASaintyCoLFA
4
End Users Industry
PharmaceuticalFood ProcessingChemical Industries
1
Raw Material Suppliers
BASFDow Chemicals
2
Component & Parts Manufacturing
General ElectricSiemens
3
Wet Granulators Manufacturing
GEASaintyCoLFA
4
End Users Industry
PharmaceuticalFood ProcessingChemical Industries
Use Cases of Wet Granulators in Pharmaceutical Manufacturing & Food Processing
Pharmaceutical Manufacturing : In pharmaceutical manufacturing, wet granulators such as high‑shear wet granulators and fluid bed granulators are predominantly used to produce uniform, dust‑free granules for solid dosage forms like tablets and capsules. These machines mix powders with binders to enhance flowability, compressibility, and content uniformity, critical for tablet integrity and dose accuracy. Wet granulation ensures consistent dissolution and reduced manufacturing defects, improving bioavailability and regulatory compliance. Key market players like GEA Group, Glatt GmbH, and Romaco Group lead with advanced fluid bed and high‑shear systems that integrate granulation, drying, and process control, strengthening their positions through global service networks and innovation in continuous processing.
Food Processing : In the food processing sector, wet granulators such as fluid bed wet granulators and high‑shear granulators are widely applied to produce free‑flowing granules from powders like instant coffee, dairy powders, flavourings, and nutritional supplements. These systems improve solubility, reduce dust, and achieve consistent particle size, enhancing quality, handling, and shelf life. For example, fluid bed granulation enhances uniform binder distribution and allows simultaneous drying, making it ideal for soluble food products. Industry leaders such as Glatt GmbH deliver fluid bed solutions tailored for food‑grade operations, combining hygienic design with precise control to meet stringent food safety standards.
Chemical Industry : In chemical applications, wet granulators like twin‑screw wet granulators and fluid bed granulators convert fine powders into consistent granules used in detergents, catalysts, pigments, and specialty chemicals. This process improves particle uniformity, flow characteristics, and handling safety while reducing dust and segregation during packaging or downstream processing. Manufacturers benefit from robust, scalable equipment that can manage diverse chemistries and viscosity ranges. Prominent wet granulation equipment suppliers including GEA Group and Glatt GmbH support the chemical sector with modular granulation and drying platforms, leveraging global engineering expertise to optimise throughput and ensure stable production performance.
Recent Developments
Recent developments in wet granulators focus on digital transformation and enhanced process control, driving adoption of wet granulation equipment with real‑time monitoring and predictive analytics. The key trend of continuous manufacturing integrates AI and IoT for optimized binder distribution, moisture control, and reduced cycle times. In pharmaceutical and food sectors, these advancements improve product consistency, reduce batch failures, and support regulatory compliance. Manufacturers prioritizing automation and scalable systems gain a competitive edge in high‑precision formulation and cost‑efficient production.
December 2024 : Farragut Corporation, a global leader in pharmaceutical equipment, announced the launch of its next-generation Wet Granulators, designed for enhanced processing capabilities and improved energy efficiency
October 2024 : Following a robust period of growth, Powell Manufacturing unveiled its innovative Wet Granulators line, specifically tailored to the nutraceutical industry, reinforcing its competitive position in the market
July 2024 : Aquarius Technologies, renowned for its high-performing industrial machinery, made a strategic entry into the Wet Granulators market, introducing a range of granulators optimized for high-speed, continuous production.
Impact of Industry Transitions on the Wet Granulators Market
As a core segment of the Production Tools & Equipment industry,
the Wet Granulators market develops in line with broader industry shifts.
Over recent years, transitions such as Advancement in Pharmaceutical Sector and Integration of Advanced Technology have redefined priorities
across the Production Tools & Equipment sector,
influencing how the Wet Granulators market evolves in terms of demand, applications and competitive dynamics.
These transitions highlight the structural changes shaping long-term growth opportunities.
01
Advancement in Pharmaceutical Sector
Wet granulators have undergone changes in the industrial sector with a growing emphasis on their use in the pharmaceutical industry due to the demand, for enhanced drug manufacturing processes that are dependable and effective. Pharmaceutical companies now heavily depend on wet granulation techniques to enhance the quality and safety of their products. This shift highlights the role that wet granulators play in pharmaceutical production.
02
Integration of Advanced Technology
The wet granulation industry is witnessing a transformative shift with the integration of advanced technologies such as artificial intelligence and machine learning into traditional granulation equipment. These innovations enable real-time process optimization, automated parameter adjustments, and predictive maintenance, reducing errors, production time, and material wastage. In pharmaceutical manufacturing, AI-driven high-shear wet granulators ensure uniform particle size and consistent dosage, improving tablet quality and regulatory compliance. Similarly, in the food processing sector, ML-enabled fluid bed granulators optimize binder distribution and drying efficiency for instant powders and nutritional supplements. This technology-driven transition enhances productivity, reduces operational costs, and strengthens product consistency, driving broader adoption across pharmaceuticals, food, and specialty chemical industries.