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Vacuum Spray Deaerator Market

The market for Vacuum Spray Deaerator was estimated at $385 million in 2024; it is anticipated to increase to $549 million by 2030, with projections indicating growth to around $738 million by 2035.

Report ID:DS1401283
Author:Swarup Sahu - Senior Consultant
Published Date:
Datatree
Industrial Tools & Machinery
Production Tools & Equipment
Vacuum Spray Deaerator
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Report Summary
Market Data
Methodology
Table of Contents

Global Vacuum Spray Deaerator Market Outlook

Revenue, 2024

$385M

Forecast, 2034

$695M

CAGR, 2025 - 2034

6.1%

The Vacuum Spray Deaerator industry revenue is expected to be around $408.2 million in 2025 and expected to showcase growth with 6.1% CAGR between 2025 and 2034. The noticeable increase in the Vacuum Spray Deaerator market highlights the continued importance of this technology trend that is growing impressively for several reasons; Firstly and foremostly due to strict regulations concerning the elimination of dissolved gases in high purity water systems which call for advanced technologies like Vacuum Spray Deaerator; and secondly because of the surging demand from various industrial sectors needing effective removal of oxidative gases such as oxygen and carbon dioxide has led to an increased need, for Vacuum Spray Deaerator solutions. In conclusion the continuous requirement to uphold the cleanliness of the boiler feed water across different industries continues to play a significant role, in driving the market for Vacuum Spray Deaerators.

The Vacuum Spray Deaerator stands out as an advancement in the field as it is designed to remove dissolved harmful gases from water used for feeding boilers in order to protect the boiler system from damage. It utilizes a combination of vacuum pressure. Spray technology to achieve effective gas removal and mass transfer. This innovative solution is widely utilized in power plants well as in pharmaceutical and food processing industries due to the increasing emphasis on proper treatment of boiler feed water in these sectors. This growing focus on boiler feed water treatment is fueling the demand for Vacuum Spray Deaerator, across various industries.

Vacuum Spray Deaerator market outlook with forecast trends, drivers, opportunities, supply chain, and competition 2024-2034
Vacuum Spray Deaerator Market Outlook

Market Key Insights

  • The Vacuum Spray Deaerator market is projected to grow from $384.7 million in 2024 to $695 million in 2034. This represents a CAGR of 6.1%, reflecting rising demand across Power Generation, Food & Beverage, and Pharmaceutical.

  • GEA Group, Alfa Laval AB, Pressure System Inc. are among the leading players in this market, shaping its competitive landscape.

  • U.S. and Germany are the top markets within the Vacuum Spray Deaerator market and are expected to observe the growth CAGR of 4.0% to 5.9% between 2024 and 2030.

  • Emerging markets including Vietnam, Indonesia and Chile are expected to observe highest growth with CAGR ranging between 7.0% to 8.4%.

  • Transition like Emergence of Highefficiency Vacuum Spray Deaerators has greater influence in U.S. and Germany market's value chain; and is expected to add $17 million of additional value to Vacuum Spray Deaerator industry revenue by 2030.

  • The Vacuum Spray Deaerator market is set to add $311 million between 2024 and 2034, with manufacturer targeting Food & Beverage & Pharmaceutical Application projected to gain a larger market share.

  • With

    widespread adoption in pharmaceutical industry, and

    Increasing usage in Food andamp; Beverage Industy, Vacuum Spray Deaerator market to expand 81% between 2024 and 2034.

vacuum spray deaerator market size with pie charts of major and emerging country share, CAGR, trends for 2025 and 2032
Vacuum Spray Deaerator - Country Share Analysis

Opportunities in the Vacuum Spray Deaerator

Collaborating closely with Vacuum Spray Deaerator manufacturers, across sectors opens up a broad range of market potentials that cater to specific industrial requirements and pave the way for the technology to reach untapped market niches.

Growth Opportunities in North America and Asia-Pacific

As a significant player in the Vacuum Spray Deaerator market, North America continues to present robust growth opportunities driven by its advanced industrial infrastructure, burgeoning power plants, and heavy investments in research and development. Industry participants in this region are highly competitive, consistently striving to improve product portfolios through technological innovation and strategic partnerships. Key driving factors include a shift towards more energy-efficient processes in industrial operations and regulatory norms favoring reduced gas emissions.
The Asia-Pacific region is witnessing a prodigious surge in the Vacuum Spray Deaerator market spurred by rapid industrialization, increasing construction of power plants, and widespread adoption of newer, more cost-effective technologies. The region also sees intensive competition with regional players focusing on expanding their footprints through strategic collaborations and product enhancement. The market is primarily driven by a growing emphasis on sustainable and energy-efficient practices, as well as rising demand from rapidly developing economies like China and India.

Market Dynamics and Supply Chain

01

Driver: Increasing Demand for Corrosion Control in Power Plants and High‑Quality Liquid Processing

The vacuum spray deaerator market is also driven by the growing emphasis on corrosion prevention in power generation systems and quality improvement in liquid processing industries. In power plants, dissolved oxygen and gases in boiler feedwater accelerate corrosion of critical components such as turbines, piping, and heat exchangers. Vacuum spray deaerators efficiently remove these gases, improving equipment longevity and reducing maintenance costs. Rising global energy demand and investments in power infrastructure, especially in Asia Pacific, promote adoption of advanced deaeration technology to ensure reliable operations and regulatory compliance. Concurrently, industries like food and beverage and pharmaceuticals prioritize product quality and shelf life. In beverage processing, deaeration enhances clarity, flavor stability, and oxidation control in juices, syrups, and dairy products. In pharmaceuticals, precise deaeration ensures formulation consistency and prevents foam or air‑related defects. These sector specific requirements for high‑quality fluid handling and contamination control support broader implementation of vacuum spray deaerators, contributing to market expansion.
A key driver for vacuum spray deaerators is also the integration of advanced manufacturing technologies and automation in fluid treatment systems. Modern deaerators feature automated control systems, digital monitoring, and improved vacuum generation methods that enhance efficiency, reduce manual intervention, and ensure consistent performance. These technological advancements allow real‑time adjustment of operating parameters, predictive maintenance, and integration with plant wide process control architectures, appealing to industries seeking optimized operations and minimized downtime.
02

Restraint: High Installation and Maintenance Costs Discourage Adoption in Cost‑Sensitive Industries

A major restraint for vacuum spray deaerator market growth is the high upfront installation and ongoing maintenance costs, particularly for small to mid‑sized operations. Advanced deaerators require precision fabrication, robust vacuum systems, and periodic servicing to maintain performance. For example, many small beverage processors and emerging pharmaceutical labs delay or avoid upgrading deaeration systems due to budget limitations, which reduces short‑term equipment demand and slows revenue growth for OEMs.
03

Opportunity: Global Demand in the Beverage Industry and Technological Advancements in the Chemical Sector

The increasing demand for top notch drinks worldwide calls for effective deaeration systems to be in place. The brewing and soft drinks industries notably find value in the Vacuum Spray Deaerator for removing oxygen molecules to improve the shelf life and flavor of products. The expanding beverage industry in the Asia Pacific region presents a growth opportunity, on the horizon.
The field of chemistry offers a variety of possibilities for Vacuum Spray Deaerators as the demand for effective deaeration solutions in chemical procedures continues to rise due, to the detrimental effects that dissolved gases can have on product quality. Implementing Vacuum Spray Deaeration technology can aid in eliminating gases in time critical and vital chemical processes.
04

Challenge: Complex Integration and Skilled Operator Requirement Limits Deployment and Efficiency Gains

Another key challenge is the complex integration of deaerators into existing fluid handling systems and the need for skilled operators. Vacuum spray deaerators often require detailed system design, process calibration, and trained technicians to optimize performance. This complexity can increase commissioning time and operational risk, particularly in food and beverage plants with multifunction lines. As a result, some facilities underutilize deaeration technology or postpone investments, affecting market expansion and overall adoption rates.

Supply Chain Landscape

1

Raw Material Procurement

Allied Metals CorpCarpenter Technology Corp
2

Component Manufacturing

Alfa LavalGEA Group
3

Assembly

3V Tech S.p.A.SCHMIDT Technology
4

Distribution & End Users

Oil & GasFood & BeveragePaper & Pulp
Vacuum Spray Deaerator - Supply Chain

Use Cases of Vacuum Spray Deaerator in Power Generation & Pharmaceutical

Power Generation : In power generation plants, industrial vacuum spray deaerators are essential for removing dissolved oxygen and non‑condensable gases from boiler feedwater to protect turbines and steam systems from corrosion. Typically, high‑capacity spray tray and mechanical deaerators are used because they efficiently handle large volumes at elevated temperatures and pressures. Leading engineering suppliers such as Alfa Laval, GE Power, and SPX FLOW provide robust deaerator systems with reliable corrosion control and energy recovery features, helping facilities improve thermal efficiency and extend equipment life in both fossil fuel and nuclear power applications.
Food & Beverage : In the food and beverage sector, compact vacuum deaerators are employed to improve product quality by removing air and dissolved gases from liquids like juices, sauces, syrups, and dairy products. These vacuum spray deaerators enhance clarity, prevent oxidation, and extend shelf life without affecting flavor. Manufacturers such as GEA Group, Tetra Pak, and JBT Corporation offer customized deaeration solutions that comply with food safety standards and support high throughput for bottling and processing lines, boosting operational efficiency and product consistency.
Pharmaceutical : In pharmaceutical manufacturing, precision vacuum deaerators are used to eliminate entrapped air in solutions, suspensions, and liquid formulations to ensure product uniformity and accuracy in dosing. These systems are designed for aseptic environments with tight control over vacuum levels and contamination risks. Equipment providers like ROVAC Industries, Fritz Industries, and Tekna Vacuum Systems deliver high‑quality deaerators that meet stringent regulatory and cleanroom requirements, enhancing formulation stability and reliability in drug substance processing.

Recent Developments

Recent developments in the vacuum spray deaerator market emphasize intelligent process automation and enhanced fluid treatment efficiency as manufacturers integrate IoT sensors and AI analytics for real‑time monitoring and predictive maintenance. This trend supports improved dissolved gas removal, reduced energy consumption, and lower downtime in power generation, food processing, and pharmaceutical applications. A key shift toward digital deaeration systems with automated controls enhances operational reliability and supports compliance with stringent quality and safety standards across industries.

December 2024 : DeGRem Corporation announced the launch of its advanced Vacuum Spray Deaerator system, featuring enhanced dewatering technologies to improve efficiency and reduce energy consumption.
October 2024 : AquaTech Engineering has secured a multi-million dollar contract to supply its bespoke Vacuum Spray Deaerator for a large-scale desalination plant in the Middle East.
August 2024 : TechGrow Industries added a new product to its portfolio - an energy-efficient Vacuum Spray Deaerator designed for the beverage industry, promising superior extraction of dissolved gases.

Impact of Industry Transitions on the Vacuum Spray Deaerator Market

As a core segment of the Production Tools & Equipment industry, the Vacuum Spray Deaerator market develops in line with broader industry shifts. Over recent years, transitions such as Emergence of Highefficiency Vacuum Spray Deaerators and Adoption of IoT and AI Technologies by Vacuum Spray Deaerator Manufacturers have redefined priorities across the Production Tools & Equipment sector, influencing how the Vacuum Spray Deaerator market evolves in terms of demand, applications and competitive dynamics. These transitions highlight the structural changes shaping long-term growth opportunities.
01

Emergence of Highefficiency Vacuum Spray Deaerators

The vacuum spray deaerator industry is witnessing a significant transition towards the development of highefficiency deaerators. These innovative machines are designed to remove unwanted dissolved gases from liquids, enhancing the performance and longevity of industrial systems that use these fluids. They have proved to be vital in industries such as food & beverages, pharmaceuticals, oil & gas, among others, substantially reducing the risk of corrosion in pipelines and tanks due to oxygen presence. The adoption of highefficiency vacuum spray deaerators has ultimate translated to improved system operations and significant cost savings for these industries.
02

Adoption of IoT and AI Technologies by Vacuum Spray Deaerator Manufacturers

The vacuum spray deaerator industry is increasingly embracing IoT and AI technologies to enhance equipment performance, monitoring, and maintenance. Smart sensors, connected control systems, and predictive analytics allow real‑time tracking of vacuum levels, temperature, and flow rates, reducing downtime and optimizing energy efficiency. In power generation, this enables operators to prevent boiler corrosion and maintain steam system reliability. In the food and beverage industry, IoT‑enabled deaerators improve product consistency and shelf life by precisely controlling dissolved gas removal. Similarly, pharmaceutical manufacturers benefit from AI‑driven predictive maintenance, ensuring aseptic processing and formulation stability. This technological transition not only improves operational efficiency but also supports process automation, regulatory compliance, and cost savings across multiple sectors reliant on high‑quality fluid treatment.