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Submerged Arc Welding Market
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Submerged Arc Welding Market

Author: Swarup Sahu - Senior Consultant, Report ID - DS1401078, Published - February 2025

Segmented in Technology Basis (Manual, Mechanized, Automated), Industry Application (Ship Building, Infrastructure Construction, Automobile Manufacturing, Heavy Machinery, Others), Product Type, Process, Consumables and Regions - Global Industry Analysis, Size, Share, Trends, and Forecast 2024 – 2034

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Global Submerged Arc Welding Market Outlook

The market, for Submerged arc welding was estimated at $2.3 billion in 2024; and it is anticipated to increase to $3.8 billion by 2030 with projections indicating a growth to around $5.8 billion by 2035. This expansion represents a compound annual growth rate (CAGR) of 8.7% over the forecast period. The strong upward trend of the submerged arc welding market indicates its nature and growing significance across different industries at present time. Depending factors comprise advancements inventive software solutions and the escalating need, for top notch welding services worldwide. A wide array of sectors are reaping benefits from the accuracy and productivity provided by submerged arc welding techniques. This trend further reinforces its importance in a variety of fields including construction and manufacturing industries.


Submerged arc welding is notable for its characteristics like a faster deposition rate and welding speed as well as its improved capacity to create consistent and flawless welds. This method finds use across various sectors including the construction of sizable steel structures and the manufacturing of pipes for the oil and gas sector in addition, to the production of heavy machinery.


Market Size Forecast & Key Insights

2019
$2.3B2024
2029
$5.3B2034

Absolute Growth Opportunity = $3.0B

The Submerged Arc Welding market is projected to grow from $2.3 billion in 2024 to $5.3 billion in 2034. This represents a CAGR of 8.7%, reflecting rising demand across Shipbuilding Industry, Pipeline Construction and Automotive Industry.

The Submerged Arc Welding market is set to add $3.0 billion between 2024 and 2034, with manufacturer targeting Infrastructure Construction & Automobile Manufacturing Industry Application projected to gain a larger market share.

With The expansion of infrastructure projects, and Technological advancements in welding industry, Submerged Arc Welding market to expand 130% between 2024 and 2034.

Opportunities in the Submerged Arc Welding Market

Technological Innovations Elevating Efficiency

Advancements in technology have opened up avenues for growth in the field of submerged arc welding industry by introducing innovative tools like advanced power sources and flux combinations that enhance the efficiency and quality of weld work to deliver better results while cutting down costs and expanding its usability, across various industries segments.

Strategic Collaborations Boosting Market Penetration and Evolving Consumer Needs in Developing Countries

Another overlooked opportunity lies in the partnerships between leading submerged arc welding firms and key players in the automation sector which could lead to the development of groundbreaking solutions that advance the use of submerged arc welding in sectors such, as shipbuilding and pipeline construction ultimately boosting technology adoption and driving industry growth as a whole.

In emerging markets changing consumer demands and quick growth in infrastructure are fuel the growing demand for welded parts. Nations such as India, China and Brazil are experiencing a rise in interest in submerged arc welding for creating structures in the construction and automotive sectors. Focusing efforts on these developing regions, with customized and cost effective submerged arc welding solutions could drive market expansion.

Growth Opportunities in North America and Asia-Pacific

Asia Pacific Outlook

The Asia Pacific region is home to some of the industrial centers globally and requires advanced welding methods like submerged arc welding due to high demand for efficiency in this field of work. Rapid industrial growth in countries like China and India plays a role, in boosting this market. Competition mainly stems from companies providing budget friendly options which push international brands to carefully determine their pricing strategies. In the energy sector like wind power industry is witnessing growing opportunities. The demand for welding methods to maintain the structural integrity of turbines has significantly increased the need, for submerged arc welding.

North America Outlook

In North America's industrial sectors like manufacturing and construction projects for buildings and ships are seeing a rise in the use of submerged arc welding technology as it offers improved efficiency and cost savings for large scale welding tasks due to its high productivity rates. The competition, in this market is fierce as major players continually innovate to enhance the strength and longevity of welded structures. New possibilities have arisen as a result of advancements, in infrastructure development that require the application of state of the art welding techniques.

North America Outlook

In North America's industrial sectors like manufacturing and construction projects for buildings and ships are seeing a rise in the use of submerged arc welding technology as it offers improved efficiency and cost savings for large scale welding tasks due to its high productivity rates. The competition, in this market is fierce as major players continually innovate to enhance the strength and longevity of welded structures. New possibilities have arisen as a result of advancements, in infrastructure development that require the application of state of the art welding techniques.

Asia-Pacific Outlook

The Asia Pacific region is home to some of the industrial centers globally and requires advanced welding methods like submerged arc welding due to high demand for efficiency in this field of work. Rapid industrial growth in countries like China and India plays a role, in boosting this market. Competition mainly stems from companies providing budget friendly options which push international brands to carefully determine their pricing strategies. In the energy sector like wind power industry is witnessing growing opportunities. The demand for welding methods to maintain the structural integrity of turbines has significantly increased the need, for submerged arc welding.

Growth Opportunities in North America and Asia-Pacific

Established and Emerging Market's Growth Trend 2025–2034

1

Major Markets : United States, China, Germany, Japan, India are expected to grow at 6.4% to 9.1% CAGR

2

Emerging Markets : Vietnam, South Africa, Chile are expected to grow at 8.4% to 10.9% CAGR

Market Analysis Chart

The worldwide submerged arc welding market is impacted by a range of factors that shape its trajectory significantly. Both positive and negative influences are at play in this industry landscape. An essential driving force in this sector is the rising request for cutting edge welding techniques like submerged arc welding across sectors such as automotive manufacturing, construction projects and shipbuilding endeavors. This surge in demand is primarily fueled by the growing need for top notch quality, accuracy and efficiency, in welding procedures.

Recent Developments and Technological Advancement

December 2024

WeldCo introduced a technology called Laser Assisted Submerged Arc Welding that is set to revolutionize efficiency, in metallurgical industries.

October 2024

ArcTech Inc implemented a cutting edge platform using ML technology within their submerged arc welding equipment to improve predictive maintenance and prolong the tools longevity.

August 2024

UniWeld Solutions secured a patent, for a submerged arc welding method that lowers heat input and enhances the tensile strength during welding processes.

In the realm of manufacturing and construction industries submerged arc welding has experienced notable advancements in the market as of late. This method is commonly applied in sectors that demand welding capabilities like pipeline installation and ship assembly offering significant benefits such, as increased productivity levels and top notch weld quality.

Impact of Industry Transitions on the Submerged Arc Welding Market

As a core segment of the Industrial Tools & Machinery industry, the Submerged Arc Welding market develops in line with broader industry shifts. Over recent years, transitions such as Automation in Submerged Arc Welding and Advancements in Power Source Technology have redefined priorities across the Industrial Tools & Machinery sector, influencing how the Submerged Arc Welding market evolves in terms of demand, applications and competitive dynamics. These transitions highlight the structural changes shaping long-term growth opportunities.

1

Automation in Submerged Arc Welding:

The introduction of automation has brought about a shift in the realm of submerged arc welding. Automation not only speeds up and streamlines the welding process but also boosts accuracy resulting in significantly enhanced weld quality. Automated submerged arc welding systems also cut down on involvement reducing errors and potential risks. This change has had an impact on various related sectors, particularly those involved in high volume production, like automotive, construction and shipbuilding reshaping their manufacturing methods significantly.

2

Advancements in Power Source Technology:

The advancements in power source technology have had an impact on the submerged arc welding sector. The older transformer based power sources have been upgraded to inverter based systems that offer better control over welding settings. This shift has led to improved weld quality and increased deposition rates resultinf in more effective welding processes. Sectors such, as energy defense and aerospace have reaped the benefits of this change by producing top notch weld joints in durations.

Global Events Shaping Future Growth

The chart below highlights how external events including emerging market developments, regulatory changes, and technological disruptions, have added another layer of complexity to the Industrial Tools & Machinery industry. These events have disrupted supply networks, changed consumption behavior, and reshaped growth patterns. Together with structural industry transitions, they demonstrate how changes within the Industrial Tools & Machinery industry cascade into the Submerged Arc Welding market, setting the stage for its future growth trajectory.

Market Dynamics and Supply Chain

Driver: The Expansion of Infrastructure Projects, and Increasing Demand in Energy Sector

The ongoing growth of infrastructure projects plays a role in the submerged arc welding sector sustainability wise. With numerous construction and engineering endeavors necessitating welding tasks the popularity of submerged arc welding is also growing due to its ability to provide high deposition rates deep penetration capability and increased efficiency. This method is also especially vital, in the realms of pipeline development and ship construction, where efficiency and quality hold importance for large scale undertakings.
The increasing need for energy supply is also leading to a rise in demand for submerged arc welding methods in industries that focus on energy sources, like wind turbines production.
The field of welding is also experiencing progress in technology with a growing interest in the use of submerged arc welding methods. Businesses are also creating submerged arc welding equipment that features digital controls to enhance the welding process efficiency and cost effectiveness. These advanced machines are also becoming increasingly favored for their performance. The introduction of automated submerged arc welding systems has also brought about changes, in various industrial sectors by enhancing weld quality and increasing production speeds.

Restraint: High Cost of Equipment

The submerged arc welding industry encounters challenges due to the equipment needed for this method compared to other welding techniques. The substantial investment required for the machinery and additional tools in submerged arc welding can be a hurdle for companies and those operating on tight budgets. This obstacle may hinder the adoption of this method in the market and affect the overall demand, within the industry.

Challenge: Lack of Skilled Labor

There is also a challenge in the submerged arc welding industry related to the lack of trained and skilled workers available for the job. Using submerged arc welding equipment requires a level of technical knowledge and training. The ongoing rapid industrial and infrastructural advancements call for skilled professionals; however there is a notable gap between the supply and demand, for such expertise that could hinder market expansion.

Supply Chain Landscape

Raw Material Suppliers

ArcelorMittal

Baowu Steel Group

Equipment Production

Lincoln Electric

Miller Electric

Distribution Partners
Air Liquide / Airgas
End Users
Automotive industry / Construction / Shipbuilding industry
Raw Material Suppliers

ArcelorMittal

Baowu Steel Group

Equipment Production

Lincoln Electric

Miller Electric

Distribution Partners

Air Liquide

Airgas

End Users

Automotive industry

Construction

Shipbuilding industry

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Leading Providers and Their Strategies

Application AreaIndustryLeading Providers / ConsumersProvider Strategies
Shipbuilding
Martial and Commercial Shipping
Lincoln Electric
Innovative product launches and regional expansion
Pipeline Construction
Oil and Gas
Miller Electric
Continuous technology advancement and collaboration
Bridge Construction
Infrastructure and Construction
ESAB
Sustainable product development and global outreach
Pressure Vessel Fabrication
Energy and Power
Kemppi
Investment in research and development, customer engagement

Elevate your strategic vision with in-depth analysis of key applications, leading market players, and their strategies. The report analyzes industry leaders' views and statements on the Submerged Arc Welding market's present and future growth.

Our research is created following strict editorial standards. See our Editorial Policy

Applications of Submerged Arc Welding in Pipeline Construction, Automotive Industry and Shipbuilding Industry

Pipeline Construction

The pipeline sector heavily relies on submerged arc welding for constructing and maintaining long distance pipelines carrying oil or natural gas commodities efficiently. Longitudinal submerged arc welding is commonly used in this field due to its ability to weld quickly and achieve deposition rates. TransCanada and European Gas Pipeline Link are players, in this sector known for their dependable services and widespread pipeline networks.

Automotive Industry

The automotive sector employs submerged arc welding for crafting parts like axle assemblies and chassis components in mass production settings due to its automation capabilities. Tandem submerged arc welding is commonly utilized for its speeds and deposition rates in this region of work. General Motors and Toyota Motors are players in this field known for their market dominance and commitment, to quality standards and pioneering strategies.

Shipbuilding Industry

The shipbuilding sector utilizes submerged arc welding to construct sections of a ships hull effectively and efficiently primarily through double sided submerged arc welding techniques due to their proficiency and output levels The implementation of this method minimizes workpiece distortion and enhances the seam welding process resulting in smoother and more stable weld joints Industry leaders such as Hyundai Heavy Industries and Samsung Heavy Industries are recognized for their commitment to quality standards and strict adherence, to regulations.

Submerged Arc Welding vs. Substitutes:
Performance and Positioning Analysis

Submerged arc welding offers high deposition rates and deep weld penetration, distinguishing it from alternatives like MIG and TIG welding techniques. Its unique market positioning lies in its suitability for heavy industry applications, signaling potential market growth. These Alternatives specially Gas Welding Rods has experienced a rapid growth as detailed in our latest report.

Submerged Arc Welding
    High productivity, capable of producing welds of high quality and excellent mechanical properties
    Limited to ferrous materials, requires highly skilled
    Increased welding speed, high versatility
    High skill requirement, increased cost of equipment

Submerged Arc Welding vs. Substitutes:
Performance and Positioning Analysis

Submerged Arc Welding

  • High productivity, capable of producing welds of high quality and excellent mechanical properties
  • Limited to ferrous materials, requires highly skilled

Gas Welding Rods / Welding Equipment / Flux Cored Arc Welding

  • Increased welding speed, high versatility
  • High skill requirement, increased cost of equipment

Submerged arc welding offers high deposition rates and deep weld penetration, distinguishing it from alternatives like MIG and TIG welding techniques. Its unique market positioning lies in its suitability for heavy industry applications, signaling potential market growth. These Alternatives specially Gas Welding Rods has experienced a rapid growth as detailed in our latest report.

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Research Methodology

This market research methodology defines the Submerged Arc Welding market scope, gathers reliable data, and validates findings using integrated primary and secondary research. Our systematic framework ensures precise market sizing, growth trend analysis, and competitive benchmarking.


Secondary Research Approach


We begin secondary research by defining the targeted market at macro and micro levels. As part of the Industrial Tools & Machinery ecosystem, we analyze Submerged Arc Welding across Ship Building, Infrastructure Construction, and Automobile Manufacturing Applications. Our team gathers data systematically from country level ministerial sources, industry associations & federations, trade databases, company annual & quarterly reports and other credential sources, enabling us to map global and regional market size, pricing trends, regulatory standards, and technology advancements.



Key Sources Referenced:

Prodcom / Census US / Statcan / e-stat Japan / ABS Australia / KOSIS Korea

Annual Reports / Industry Magazines / Country Level Ministerial Sources / World Mining Data

• Trade Sources (USA Trade Census, EU Comext, China Customs)

Interviews of Industry Stake Holders

Industry Views of Consultants

merics.org

• NAICS - Economic Statistics (US, Canada)

DataString Database

We benchmark competitors such as Lincoln Electric, Miller Electric, and ESAB by reviewing company financial statements, and regulatory filings. Our secondary insights identify key market drivers and constraints, forming the analytical foundation for primary research.


Primary Research Methods


We conduct structured interviews and surveys with industry stakeholders, including Raw Material Suppliers, Equipment Production, and Distribution Partners. Our geographic coverage spans Americas (40%), Europe (30%), Asia-Pacific (25%) and Middle East & Africa (5%). Our online surveys generally achieve a response rate of above 65%, and telephone interviews yield 60%, resulting in above 92% confidence level with a ±7% margin of error.


Through targeted questionnaires and in-depth interviews, we capture purchase intent, adoption barriers, brand perception across Segment Type. We use interview guides to ensure consistency and anonymous survey options to mitigate response bias. These primary insights validate secondary findings and align market sizing with real-world conditions.


Market Engineering & Data Analysis Framework


Our data analysis framework integrates Top-Down, Bottom-Up, and Company Market Share approaches to estimate and project market size with precision.


Top-down & Bottom-Up Process


In Top-down approach, we disaggregate global Industrial Tools & Machinery revenues to estimate the Submerged Arc Welding segment, using historical growth patterns to set baseline trends. Simultaneously, in Bottom-up approach, we aggregate Country-Level Demand Data to derive regional and global forecasts, which provide granular consumption insights. By reconciling both approaches, we ensure statistical precision and cross-validation accuracy.


We evaluate the supply chain, spanning Raw Material Suppliers (ArcelorMittal, Baowu Steel Group), Equipment Production (Lincoln Electric, Miller Electric), and Distribution Partners. Our parallel substitute analysis examines Gas Welding Rods, Welding Equipment, and Flux Cored Arc Welding, highlighting diversification opportunities and competitive risks.


Company Market Share & Benchmarking


We benchmark leading companies such as Lincoln Electric, Miller Electric, and ESAB, analyzing their capabilities in pricing, product features, technology adoption, and distribution reach. By assessing company-level revenues and product portfolios, we derive market share comparisons, clarifying competitive positioning and growth trajectories across the ecosystem.


Our integration of data triangulation, supply chain evaluation, and company benchmarking, supported by our proprietary Directional Superposition methodology enables us to deliver precise forecasts and actionable strategic insights into the Submerged Arc Welding market.


Quality Assurance and Compliance


We cross-reference secondary data with primary inputs and external expert reviews to confirm consistency. Further, we use stratified sampling, anonymous surveys, third-party interviews, and time-based sampling to reduce bias and strengthen our results.


Our methodology is developed in alignment with ISO 20252 standards and ICC/ESOMAR guidelines for research ethics. The study methodology follows globally recognized frameworks such as ISO 20252 and ICC codes of practice.

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Submerged Arc Welding Market Data: Size, Segmentation & Growth Forecast

Report AttributeDetails
Market Value in 2025USD 2.5 billion
Revenue Forecast in 2034USD 5.3 billion
Growth RateCAGR of 8.7% from 2025 to 2034
Base Year for Estimation2024
Industry Revenue 20242.3 billion
Growth OpportunityUSD 3.0 billion
Historical Data2019 - 2023
Growth Projection / Forecast Period2025 - 2034
Market Size UnitsMarket Revenue in USD billion and Industry Statistics
Market Size 20242.3 billion USD
Market Size 20273.0 billion USD
Market Size 20293.5 billion USD
Market Size 20303.8 billion USD
Market Size 20345.3 billion USD
Market Size 20355.8 billion USD
Report CoverageMarket revenue for past 5 years and forecast for future 10 years, Competitive Analysis & Company Market Share, Strategic Insights & trends
Segments CoveredTechnology Basis, Industry Application, Product Type, Process, Consumables
Regional scopeNorth America, Europe, Asia Pacific, Latin America and Middle East & Africa
Country scopeU.S., Canada, Mexico, UK, Germany, France, Italy, Spain, China, India, Japan, South Korea, Brazil, Mexico, Argentina, Saudi Arabia, UAE and South Africa
Companies ProfiledLincoln Electric, Miller Electric, ESAB, Air Liquide, Fronius International, Hobart Brothers Company, Obara Corporation, Panasonic Welding Systems, CEA, ARCON Welding, TECNAC and Arc Machines.
CustomizationFree customization at segment, region or country scope and direct contact with report analyst team for 10 to 20 working hours for any additional niche requirement which is almost equivalent to 10% of report value

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Table of Contents

Industry Insights Report - Table Of Contents

Chapter 1

Executive Summary

Major Markets & Their Performance - Statistical Snapshots

Chapter 2

Research Methodology

2.1Axioms & Postulates
2.2Market Introduction & Research MethodologyEstimation & Forecast Parameters / Major Databases & Sources
Chapter 3

Market Dynamics

3.1Market OverviewDrivers / Restraints / Opportunities / M4 Factors
3.2Market Trends
3.2.1Introduction & Narratives
3.2.2Market Trends - Impact Analysis(Short, Medium & Long Term Impacts)
3.3Supply Chain Analysis
3.4Porter's Five ForcesSuppliers & Buyers' Bargaining Power, Threat of Substitution & New Market Entrants, Competitive Rivalry
Chapter 4

Submerged Arc Welding Market Size, Opportunities & Strategic Insights, by Technology Basis

4.1Manual
4.2Mechanized
4.3Automated
Chapter 5

Submerged Arc Welding Market Size, Opportunities & Strategic Insights, by Industry Application

5.1Ship Building
5.2Infrastructure Construction
5.3Automobile Manufacturing
5.4Heavy Machinery
5.5Others
Chapter 6

Submerged Arc Welding Market Size, Opportunities & Strategic Insights, by Product Type

6.1Single Wire
6.2Multiple Wire
Chapter 7

Submerged Arc Welding Market Size, Opportunities & Strategic Insights, by Process

7.1Single Arc
7.2Tandem Arc
7.3Multi Arc
Chapter 8

Submerged Arc Welding Market Size, Opportunities & Strategic Insights, by Consumables

8.1Flux
8.2Wire
Chapter 9

Submerged Arc Welding Market, by Region

9.1North America Submerged Arc Welding Market Size, Opportunities, Key Trends & Strategic Insights
9.1.1U.S.
9.1.2Canada
9.2Europe Submerged Arc Welding Market Size, Opportunities, Key Trends & Strategic Insights
9.2.1Germany
9.2.2France
9.2.3UK
9.2.4Italy
9.2.5The Netherlands
9.2.6Rest of EU
9.3Asia Pacific Submerged Arc Welding Market Size, Opportunities, Key Trends & Strategic Insights
9.3.1China
9.3.2Japan
9.3.3South Korea
9.3.4India
9.3.5Australia
9.3.6Thailand
9.3.7Rest of APAC
9.4Middle East & Africa Submerged Arc Welding Market Size, Opportunities, Key Trends & Strategic Insights
9.4.1Saudi Arabia
9.4.2United Arab Emirates
9.4.3South Africa
9.4.4Rest of MEA
9.5Latin America Submerged Arc Welding Market Size, Opportunities, Key Trends & Strategic Insights
9.5.1Brazil
9.5.2Mexico
9.5.3Rest of LA
9.6CIS Submerged Arc Welding Market Size, Opportunities, Key Trends & Strategic Insights
9.6.1Russia
9.6.2Rest of CIS
Chapter 10

Competitive Landscape

10.1Competitive Dashboard & Market Share Analysis
10.2Company Profiles (Overview, Financials, Developments, SWOT)
10.2.1Lincoln Electric
10.2.2Miller Electric
10.2.3ESAB
10.2.4Air Liquide
10.2.5Fronius International
10.2.6Hobart Brothers Company
10.2.7Obara Corporation
10.2.8Panasonic Welding Systems
10.2.9CEA
10.2.10ARCON Welding
10.2.11TECNAC
10.2.12Arc Machines.