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Spray Drying Systems Market
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Spray Drying Systems Market

Author: Swarup Sahu - Senior Consultant, Report ID - DS1401012, Published - December 2024

Segmented in Product Type (Rotary Atomizer Type, Nozzle Atomizer Type), Application (Food, Pharmaceutical, Chemical), Capacity, Technology and Regions - Global Industry Analysis, Size, Share, Trends, and Forecast 2024 – 2034

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Global Spray Drying Systems Market Outlook

Spray drying systems have become an element in the processing of various industries today. The market, for Spray drying systems was estimated at $6.5 billion in 2024. It is anticipated to increase to $9.2 billion by 2030 with projections indicating a growth to around $12.2 billion by 2035. This expansion represents a compound annual growth rate (CAGR) of 5.9% over the forecast period. Revolutionizing how we handle drying methods efficiently. Their ability to convert liquid or slurry substances into particles with precision has significantly impacted product consistency across sectors like pharmaceuticals to food and beverage production as well as chemical to ceramics manufacturing. These industries are now relying more than ever on spray drying systems, for improved efficiency, sophistication and economical benefits.


Spray drying systems play a role in various industries by providing a wide range of benefits that attract significant interest and demand. They are recognized for their performance over long durations and their versatility, in processing different materials to produce particles of various sizes.


Market Size Forecast & Key Insights

2019
$6.5B2024
2029
$11.5B2034

Absolute Growth Opportunity = $5.0B

The Spray Drying Systems market is projected to grow from $6.5 billion in 2024 to $11.5 billion in 2034. This represents a CAGR of 5.9%, reflecting rising demand across Pharmaceutical Industry, Dyes and Pigments Production and Food and Beverage Industry.

The Spray Drying Systems market is set to add $5.0 billion between 2024 and 2034, with manufacturer targeting Pharmaceutical & Chemical Application projected to gain a larger market share.

With Increased adoption of spray drying in pharmaceutical sector, and Rise of dairy and food processing industries, Spray Drying Systems market to expand 77% between 2024 and 2034.

Opportunities in the Spray Drying Systems Market

Adoption in Food Processing

Spray drying systems are becoming increasingly popular in the food industry worldwide because of their use in making food items such, as milk beverages..

Expanding Pharmaceutical Applications and Sustainability Advancements

The pharmaceutical sector is embracing spray drying systems more and more as they offer control over particle size and moisture levels. Making them perfect for producing drug micro particles effectively. This development is paving the way, for automation in spray drying systems operations and advancements in technology.

The increasing focus of issues and the push for sustainability are prompting the demand, for spray drying systems that are energy efficient and produce fewer emissions. Companies have a chance to support sustainable production by investing in systems that reduce energy consumption and waste generation.

Growth Opportunities in North America and Europe

Europe Outlook

The use of spray drying systems in Europe is experiencing an increase in areas with a thriving dairy industry sector. Competition among manufacturers is driving efforts to enhance system efficiency and cut down operational expenses. Moreover there is potential for market opportunities in biotechnology, with the utilization of spray drying techniques within this region.

North America Outlook

In North America the spray drying systems market is thriving due to the growth of the food and beverage well as pharmaceutical industries in the region and the active participation of key market players that adds to competition and market dynamics. The significant technological progress has created chances, for improving and innovating spray drying methods.

North America Outlook

In North America the spray drying systems market is thriving due to the growth of the food and beverage well as pharmaceutical industries in the region and the active participation of key market players that adds to competition and market dynamics. The significant technological progress has created chances, for improving and innovating spray drying methods.

Europe Outlook

The use of spray drying systems in Europe is experiencing an increase in areas with a thriving dairy industry sector. Competition among manufacturers is driving efforts to enhance system efficiency and cut down operational expenses. Moreover there is potential for market opportunities in biotechnology, with the utilization of spray drying techniques within this region.

Growth Opportunities in North America and Europe

Established and Emerging Market's Growth Trend 2025–2034

1

Major Markets : United States, Germany, China, Japan, India are expected to grow at 3.8% to 5.7% CAGR

2

Emerging Markets : Vietnam, South Africa, Argentina are expected to grow at 6.8% to 8.1% CAGR

Market Analysis Chart

The market for spray drying systems is impacted by factors. There are drivers that support its growth and challenges that hinder its expansion as well. One significant factor driving this market is the rising need for dryers in the food and pharmaceutical sectors; spray drying systems are extensively used because of their capacity to transform liquid substances into powder form efficiently. This not aids in preserving products, for extended periods but also enables easy handling and transport.

Recent Developments and Technological Advancement

December 2024

GE&38;G Group is a leading supplier of spray drying systems that has introduced a design for a spray dryer. This new design features improved heat recovery methods, for efficiency and lower emissions.

October 2024

BCHI Labortechnik introduced an application, for their spray drying system to offer real time monitoring and analytics capabilities.

August 2024

SPF FLOW revealed a collaboration, with a leading food and beverage corporation to enhance their spray drying systems for extending the shelf life of their products.

In the few years there has been a notable advancement in spray drying systems due to technological advancements and shifts, in industry demands. The trend now leans toward energy systems to cut down on operating expenses while embracing environmentally friendly practices. A new wave of cutting edge transient spray dryers has emerged in the market to enhance heat recovery efficiency for cost effectiveness.

Impact of Industry Transitions on the Spray Drying Systems Market

As a core segment of the Industrial Tools & Machinery industry, the Spray Drying Systems market develops in line with broader industry shifts. Over recent years, transitions such as "Digital Surge in Spray Drying Systems and Shift Towards Eco-friendly Practices have redefined priorities across the Industrial Tools & Machinery sector, influencing how the Spray Drying Systems market evolves in terms of demand, applications and competitive dynamics. These transitions highlight the structural changes shaping long-term growth opportunities.

1

"Digital Surge in Spray Drying Systems:

The spray drying systems market is going through a shift because of the incorporation of digital technologies into the industry sector. There is a rising need for control systems thatre technology driven to oversee and enhance the spray drying process efficiently. These advanced systems aim to boost effectiveness by cutting down energy usage and minimizing waste. Moreover digital solutions guarantee a production quality—a vital factor, in food and pharmaceutical sectors where maintaining product consistency is paramount. The shift to digitalization not improves cost effectiveness but also guarantees adherence to industry regulations. This additional security. Increased predictability, in spray drying systems.

2

Shift Towards Eco-friendly Practices:

There is also a trend, towards embracing sustainability.

Global Events Shaping Future Growth

The chart below highlights how external events including emerging market developments, regulatory changes, and technological disruptions, have added another layer of complexity to the Industrial Tools & Machinery industry. These events have disrupted supply networks, changed consumption behavior, and reshaped growth patterns. Together with structural industry transitions, they demonstrate how changes within the Industrial Tools & Machinery industry cascade into the Spray Drying Systems market, setting the stage for its future growth trajectory.

Market Dynamics and Supply Chain

Driver: Increased Adoption of Spray Drying in Pharmaceutical Sector, and Technological Advancements in Spray Drying Systems

The pharmaceutical sector acknowledges the benefits of spray drying systems such as accurate particle size distribution and enhanced product stability while being able to dry heat sensitive materials without compromising their qualities This has also led to a rise in the use of this technology and a boost, in market expansion.
The arrival of spray drying systems that provide enhanced efficiency and flexibility for various applications such, as ceramics and specialty chemicals also drives market growth by reducing product waste and facilitating material recovery efforts that appeal to industries considering adoption.
The rise of the dairy and food processing sectors has also resulted in a growing need for spray drying systems that play a crucial role in preserving food quality and prolong shelf life while enabling various uses such, as producing milk powders driving their adoption in the market.

Restraint: High Capital Investment

Setting up spray drying systems involves financial commitments that could pose a challenge for small to medium sized businesses due to the substantial upfront costs associated with acquiring, setting up and maintaining such systems may exceed their financial capabilities causing a potential hindrance, to the growth of the spray drying system market in the future.

Challenge: Stringent Regulatory Compliance

Numerous nations enforce regulatory measures on the manufacturing procedures within sectors utilizing spray drying technology, like the food and pharmaceutical industries. These mandates necessitate companies to implement particular. And occasionally costly. Measures to avert dust and emissions that could affect both workplace safety and the surroundings.

Supply Chain Landscape

Raw Material Acquisition

Dowdupont Inc

BASF SE

Evonik Industries AG

Equipment Manufacture

GEA Group AG

SPX Flow Technology

Yamato Scientific Co

Distribution & Sales
Buchi Labortechnik AG / Shandong Tianli Drying Technology and Equipment
End User Applications
Pharmaceutical / Food / Chemical Industries
Raw Material Acquisition

Dowdupont Inc

BASF SE

Evonik Industries AG

Equipment Manufacture

GEA Group AG

SPX Flow Technology

Yamato Scientific Co

Distribution & Sales

Buchi Labortechnik AG

Shandong Tianli Drying Technology and Equipment

End User Applications

Pharmaceutical

Food

Chemical Industries

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Leading Providers and Their Strategies

Application AreaIndustryLeadingProvidersProvider Strategies
Pharmaceuticals
Healthcare
GEA Group
Developing cost-effective, energy-efficient systems tailored to the specific needs of pharmaceutical-manufacturing clients
Food and beverages
Food Processing
SPX FLOW Technology
Offering high-capacity, industrial-scale systems and constantly improving equipment efficiency and reducing processing times
Chemical materials
Chemical Industry
BUCHI Labortechnik AG
Focusing on providing high-precision, mini spray dryers for laboratories, research institutions, and small-scale production.
Ceramic materials
Manufacturing
Yamato Scientific Co., Ltd.
Creating customized, all-in-one systems that can handle a variety of ceramic material types, enhancing product quality and overall process efficiency.

Elevate your strategic vision with in-depth analysis of key applications, leading market players, and their strategies. The report analyzes industry leaders' views and statements on the Spray Drying Systems market's present and future growth.

Our research is created following strict editorial standards. See our Editorial Policy

Applications of Spray Drying Systems in Dyes and Pigments Production, Pharmaceutical Industry and Food and Beverage Industry

Dyes and Pigments Production

Spray drying systems play a role, in manufacturing pigments and dyes by providing a consistent drying process that improves color properties while also enhancing the performance of dyes in terms of light fastness and color uniformity maintenance European SprayDry Technologies is a leading company utilizing this innovative spray drying technology in this field.

Pharmaceutical Industry

In the field of pharmaceuticals spray drying systems play a role in creating reliable and top notch powdered versions of medications. This process frequently improves the solubility and effectiveness of components. One notable benefit is its ability to work with temperature substances and generate particles of specific sizes and moisture levels. Notable industry frontrunners, in this sector consist of GEA Group and SPX FLOW.

Food and Beverage Industry

Spray drying is crucial in the food and beverage sector as it is employed to create food items such as milk powder caffeine beverages like coffee and various seasonings. One of the benefits of spray drying is its capability to conserve the value, taste and fragrance throughout the dehydration process while also guarantee long lasting storage. Prominent companies in the food industry, like Tetra Pak International and Buchi Labortechnik are known to adopt this technology.

Spray Drying Systems vs. Substitutes:
Performance and Positioning Analysis

Spray drying systems provide operation continuously with the ability to regulate particle size effectively as opposed to methods like freeze drying that are more time consuming with limited adaptability to changing conditions in various industries driven by high volume demands that present growth opportunities, in the market.

Spray Drying Systems
  • Freeze Drying Systems /
  • Fluid Bed Drying Systems /
  • Rotary Drying Systems
    Efficient continuous production, ability to handle heat-sensitive materials
    High initial installation cost, excessive energy consumption
    Cost-effectiveness, Suitable for large scale operations
    Limited precision, Sensitive to high heat and mechanical stress

Spray Drying Systems vs. Substitutes:
Performance and Positioning Analysis

Spray Drying Systems

  • Efficient continuous production, ability to handle heat-sensitive materials
  • High initial installation cost, excessive energy consumption

Freeze Drying Systems / Fluid Bed Drying Systems / Rotary Drying Systems

  • Cost-effectiveness, Suitable for large scale operations
  • Limited precision, Sensitive to high heat and mechanical stress

Spray drying systems provide operation continuously with the ability to regulate particle size effectively as opposed to methods like freeze drying that are more time consuming with limited adaptability to changing conditions in various industries driven by high volume demands that present growth opportunities, in the market.

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Research Methodology

This market research methodology defines the Spray Drying Systems market scope, gathers reliable data, and validates findings using integrated primary and secondary research. Our systematic framework ensures precise market sizing, growth trend analysis, and competitive benchmarking.


Secondary Research Approach


We begin secondary research by defining the targeted market at macro and micro levels. As part of the Industrial Tools & Machinery ecosystem, we analyze Spray Drying Systems across Food, Pharmaceutical, and Chemical Applications. Our team gathers data systematically from country level ministerial sources, industry associations & federations, trade databases, company annual & quarterly reports and other credential sources, enabling us to map global and regional market size, pricing trends, regulatory standards, and technology advancements.



Key Sources Referenced:

Prodcom / Census US / Statcan / e-stat Japan / ABS Australia / KOSIS Korea

Annual Reports / Industry Magazines / Country Level Ministerial Sources / World Mining Data

• Trade Sources (USA Trade Census, EU Comext, China Customs)

Interviews of Industry Stake Holders

Industry Views of Consultants

merics.org

• NAICS - Economic Statistics (US, Canada)

DataString Database

We benchmark competitors such as GEA Group AG, Buchi Labortechnik AG, and SPX FLOW Inc by reviewing company financial statements, and regulatory filings. Our secondary insights identify key market drivers and constraints, forming the analytical foundation for primary research.


Primary Research Methods


We conduct structured interviews and surveys with industry stakeholders, including Raw Material Acquisition, Equipment Manufacture, and Distribution & Sales. Our geographic coverage spans Americas (40%), Europe (30%), Asia-Pacific (25%) and Middle East & Africa (5%). Our online surveys generally achieve a response rate of above 65%, and telephone interviews yield 60%, resulting in above 92% confidence level with a ±7% margin of error.


Through targeted questionnaires and in-depth interviews, we capture purchase intent, adoption barriers, brand perception across Segment Type. We use interview guides to ensure consistency and anonymous survey options to mitigate response bias. These primary insights validate secondary findings and align market sizing with real-world conditions.


Market Engineering & Data Analysis Framework


Our data analysis framework integrates Top-Down, Bottom-Up, and Company Market Share approaches to estimate and project market size with precision.


Top-down & Bottom-Up Process


In Top-down approach, we disaggregate global Industrial Tools & Machinery revenues to estimate the Spray Drying Systems segment, using historical growth patterns to set baseline trends. Simultaneously, in Bottom-up approach, we aggregate Country-Level Demand Data to derive regional and global forecasts, which provide granular consumption insights. By reconciling both approaches, we ensure statistical precision and cross-validation accuracy.


We evaluate the supply chain, spanning Raw Material Acquisition (Dowdupont Inc, BASF SE), Equipment Manufacture (GEA Group AG, SPX Flow Technology), and Distribution & Sales. Our parallel substitute analysis examines Freeze Drying Systems, Fluid Bed Drying Systems, and Rotary Drying Systems, highlighting diversification opportunities and competitive risks.


Company Market Share & Benchmarking


We benchmark leading companies such as GEA Group AG, Buchi Labortechnik AG, and SPX FLOW Inc, analyzing their capabilities in pricing, product features, technology adoption, and distribution reach. By assessing company-level revenues and product portfolios, we derive market share comparisons, clarifying competitive positioning and growth trajectories across the ecosystem.


Our integration of data triangulation, supply chain evaluation, and company benchmarking, supported by our proprietary Directional Superposition methodology enables us to deliver precise forecasts and actionable strategic insights into the Spray Drying Systems market.


Quality Assurance and Compliance


We cross-reference secondary data with primary inputs and external expert reviews to confirm consistency. Further, we use stratified sampling, anonymous surveys, third-party interviews, and time-based sampling to reduce bias and strengthen our results.


Our methodology is developed in alignment with ISO 20252 standards and ICC/ESOMAR guidelines for research ethics. The study methodology follows globally recognized frameworks such as ISO 20252 and ICC codes of practice.

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Spray Drying Systems Market Data: Size, Segmentation & Growth Forecast

Report AttributeDetails
Market Value in 2025USD 6.9 billion
Revenue Forecast in 2034USD 11.5 billion
Growth RateCAGR of 5.9% from 2025 to 2034
Base Year for Estimation2024
Industry Revenue 20246.5 billion
Growth OpportunityUSD 5.0 billion
Historical Data2019 - 2023
Growth Projection / Forecast Period2025 - 2034
Market Size UnitsMarket Revenue in USD billion and Industry Statistics
Market Size 20246.5 billion USD
Market Size 20277.7 billion USD
Market Size 20298.7 billion USD
Market Size 20309.2 billion USD
Market Size 203411.5 billion USD
Market Size 203512.2 billion USD
Report CoverageMarket revenue for past 5 years and forecast for future 10 years, Competitive Analysis & Company Market Share, Strategic Insights & trends
Segments CoveredProduct Type, Application, Capacity, Technology
Regional scopeNorth America, Europe, Asia Pacific, Latin America and Middle East & Africa
Country scopeU.S., Canada, Mexico, UK, Germany, France, Italy, Spain, China, India, Japan, South Korea, Brazil, Mexico, Argentina, Saudi Arabia, UAE and South Africa
Companies ProfiledGEA Group AG, Buchi Labortechnik AG, SPX FLOW Inc, Shandong Tianli Drying Technology and Equipment, Yamato Scientific Co. Ltd, Dedert Corporation, Acmefil Engineering Systems Pvt. Ltd, European SprayDry Technologies LLP, C.E Rogers Company, New AVM Systech Pvt Ltd, Saka Engineering Systems Pvt Ltd and Changzhou Lemar Drying Engineering Co. Ltd
CustomizationFree customization at segment, region or country scope and direct contact with report analyst team for 10 to 20 working hours for any additional niche requirement which is almost equivalent to 10% of report value

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Table of Contents

Industry Insights Report - Table Of Contents

Chapter 1

Executive Summary

Major Markets & Their Performance - Statistical Snapshots

Chapter 2

Research Methodology

2.1Axioms & Postulates
2.2Market Introduction & Research MethodologyEstimation & Forecast Parameters / Major Databases & Sources
Chapter 3

Market Dynamics

3.1Market OverviewDrivers / Restraints / Opportunities / M4 Factors
3.2Market Trends
3.2.1Introduction & Narratives
3.2.2Market Trends - Impact Analysis(Short, Medium & Long Term Impacts)
3.3Supply Chain Analysis
3.4Porter's Five ForcesSuppliers & Buyers' Bargaining Power, Threat of Substitution & New Market Entrants, Competitive Rivalry
Chapter 4

Spray Drying Systems Market Size, Opportunities & Strategic Insights, by Product Type

4.1Rotary Atomizer Type
4.2Nozzle Atomizer Type
Chapter 5

Spray Drying Systems Market Size, Opportunities & Strategic Insights, by Application

5.1Food
5.2Pharmaceutical
5.3Chemical
Chapter 6

Spray Drying Systems Market Size, Opportunities & Strategic Insights, by Capacity

6.1Less than 500 liters/hr
6.2500-1500 liters/hr
6.3Above 1500 liters/hr
Chapter 7

Spray Drying Systems Market Size, Opportunities & Strategic Insights, by Technology

7.1Open Cycle
7.2Closed Cycle
7.3Semi-closed Cycle
Chapter 8

Spray Drying Systems Market, by Region

8.1North America Spray Drying Systems Market Size, Opportunities, Key Trends & Strategic Insights
8.1.1U.S.
8.1.2Canada
8.2Europe Spray Drying Systems Market Size, Opportunities, Key Trends & Strategic Insights
8.2.1Germany
8.2.2France
8.2.3UK
8.2.4Italy
8.2.5The Netherlands
8.2.6Rest of EU
8.3Asia Pacific Spray Drying Systems Market Size, Opportunities, Key Trends & Strategic Insights
8.3.1China
8.3.2Japan
8.3.3South Korea
8.3.4India
8.3.5Australia
8.3.6Thailand
8.3.7Rest of APAC
8.4Middle East & Africa Spray Drying Systems Market Size, Opportunities, Key Trends & Strategic Insights
8.4.1Saudi Arabia
8.4.2United Arab Emirates
8.4.3South Africa
8.4.4Rest of MEA
8.5Latin America Spray Drying Systems Market Size, Opportunities, Key Trends & Strategic Insights
8.5.1Brazil
8.5.2Mexico
8.5.3Rest of LA
8.6CIS Spray Drying Systems Market Size, Opportunities, Key Trends & Strategic Insights
8.6.1Russia
8.6.2Rest of CIS
Chapter 9

Competitive Landscape

9.1Competitive Dashboard & Market Share Analysis
9.2Company Profiles (Overview, Financials, Developments, SWOT)
9.2.1GEA Group AG
9.2.2Buchi Labortechnik AG
9.2.3SPX FLOW Inc
9.2.4Shandong Tianli Drying Technology and Equipment
9.2.5Yamato Scientific Co. Ltd
9.2.6Dedert Corporation
9.2.7Acmefil Engineering Systems Pvt. Ltd
9.2.8European SprayDry Technologies LLP
9.2.9C.E Rogers Company
9.2.10New AVM Systech Pvt Ltd
9.2.11Saka Engineering Systems Pvt Ltd
9.2.12Changzhou Lemar Drying Engineering Co. Ltd