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Dry Granulators Market

The market for Dry Granulators was estimated at $605 million in 2024; it is anticipated to increase to $976 million by 2030, with projections indicating growth to around $1.45 billion by 2035.

Report ID:DS1401165
Author:Swarup Sahu - Senior Consultant
Published Date:
Datatree
Industrial Tools & Machinery
Production Tools & Equipment
Dry Granulators
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Report Summary
Market Data
Methodology
Table of Contents

Global Dry Granulators Market Outlook

Revenue, 2024

$605M

Forecast, 2034

$1.34B

CAGR, 2025 - 2034

8.3%

The Dry Granulators industry revenue is expected to be around $654.8 million in 2025 and expected to showcase growth with 8.3% CAGR between 2025 and 2034. The impressive CAGR of Dry granulators underscores its current significance in the industry and is reflective of diverse driving factors. High demand from various sectors such as pharmaceuticals, chemicals, and food processing can be accredited for this steadfast growth. The need for efficient powder processing, waste reduction, and increased production outputs are key contributors to ongoing relevance. Increased awareness about their environmental impact, coupled with advancements in technology, further corroborates their substantial role in the present market scenario.

Dry granulators, characterized by their ability to transform powders into granules, are instruments of prime importance. They facilitate better flowability, reduced dust formations, and improved product uniformity, attributes that are sought-after across multiple industries. The machines have found extensive applications in the pharmaceutical industry, where they assure that the active ingredients in medicines are evenly distributed. Additionally, in food processing, these granulators improve the mixability of powdered materials. A surge in popularity of Dry granulators, is due, in part, to the recent trend of automation and digitization in the manufacturing sector.

Dry Granulators market outlook with forecast trends, drivers, opportunities, supply chain, and competition 2024-2034
Dry Granulators Market Outlook

Market Key Insights

  • The Dry Granulators market is projected to grow from $604.6 million in 2024 to $1.34 billion in 2034. This represents a CAGR of 8.3%, reflecting rising demand across Pharmaceuticals, Food Processing, and Chemical.

  • Fitzpatrick, Alexanderwerk AG, L.B. Bohle are among the leading players in this market, shaping its competitive landscape.

  • U.S. and Germany are the top markets within the Dry Granulators market and are expected to observe the growth CAGR of 6.1% to 8.7% between 2024 and 2030.

  • Emerging markets including Mexico, Brazil and South Africa are expected to observe highest growth with CAGR ranging between 8.0% to 10.4%.

  • Transition like Advancements in Automation is expected to add $32 million to the Dry Granulators market growth by 2030.

  • The Dry Granulators market is set to add $737 million between 2024 and 2034, with manufacturer targeting key segments projected to gain a larger market share.

  • With

    rising demand for high-quality powder processing with enhanced efficiency and regulatory compliance, and

    Shift Toward Continuous Manufacturing and Automation in Powder Processing Facilities, Dry Granulators market to expand 122% between 2024 and 2034.

dry granulators market size with pie charts of major and emerging country share, CAGR, trends for 2025 and 2032
Dry Granulators - Country Share Analysis

Opportunities in the Dry Granulators

Developing countries present high-growth opportunities for dry granulator manufacturers owing to burgeoning pharmaceutical and chemical industries. As these economies grapple with rising population and consequent healthcare needs, the demand for medicines will also surge. Increased pharmaceutical production will need high-quality granulator machines, making the environment ripe for the growth of dry granulators.

Growth Opportunities in North America and Europe

With a commendable increase in pharmaceutical and food-processing industries, North America has been recognized as a fertile ground for the growth of the dry granulators market. Technological advancements and the presence of industry giants have profoundly contributed to the regions market development. Innovative industrial applications of dry granulators, including versatility in granule sizes and high production capacities, are actively driving the market growth in this region. However, the intense competition from the local and global manufacturers, serving with diversified product portfolios, poses significant challenges for the new entrants.
Marked by a rapid surge in the chemical and pharmaceutical sectors, Europe stands to be a prominent region in the world of dry granulators. With the burgeoning demand for high-quality granules in these sectors and an analytical approach toward reducing waste, the European market is primed for substantial growth. Major drivers include robust technological integration, strict regulatory norms, and an escalated focus on process efficiency. Europe's market sphere, however, faces competition stiffened by the rise of Asian manufacturers offering cost-effective dry granulating solutions. Consequently, European players are urged to stay abreast of innovation and maintain production standards to keep a stronghold.

Market Dynamics and Supply Chain

01

Driver: Rising Demand for High-Quality Powder Processing with Enhanced Efficiency and Regulatory Compliance

The increasing need for enhanced powder processing efficiency is also a key driver for the dry granulators market as manufacturers across pharmaceuticals, food processing and chemicals seek reliable equipment that delivers uniform granules with minimal waste. Dry granulators such as roller compactors and twin-roller systems improve bulk density and flowability, reducing production downtime and lowering costs compared with wet granulation. Alongside this, stricter regulatory compliance and quality standards in industries such as pharmaceuticals and food are also pushing companies to adopt dry granulation technologies that support reproducible processes and traceability. Sanitary design and automation features help meet GMP and hygiene regulations while minimizing contamination risks. Together, the demand for productivity gains and regulatory adherence fuels investment in advanced dry granulation solutions, prompting suppliers to innovate with user-friendly, high-throughput systems to capture growing interest across diverse manufacturing sectors.
The transition toward continuous manufacturing and automation in powder processing operations is also driving dry granulator adoption as companies aim to enhance throughput and reduce manual intervention. Continuous dry granulation systems integrate seamlessly with upstream and downstream processes, enabling real-time monitoring and consistent output. Automation improves reproducibility, reduces human error, and supports data-driven quality control, which is also especially valuable in pharmaceuticals and high-volume food production. Advanced control systems also reduce operational costs and improve scalability, making dry granulators more attractive to manufacturers pursuing Industry 4.0-aligned production facilities.
02

Restraint: High Initial Investment and Operational Costs Limit Adoption in Small Manufacturers

The high capital cost of advanced dry granulators and associated automation systems is a major restraint on market growth, especially for small and medium-sized enterprises. Equipment such as roller compactors with precise control systems require significant upfront expenditure, which can delay purchase decisions or push companies toward cheaper, less efficient alternatives. For example, smaller pharmaceutical and specialty chemical firms may defer upgrading to dry granulation due to tight budgets, reducing overall market demand and slowing revenue growth for suppliers focused on premium, high-performance solutions.
03

Opportunity: Leveraging Technological Advancements and Strategic partnerships with pharmaceutical giants

With technological innovations disrupting the sector of dry granulation, There is considerable for growth in the Dry granulators market. Increased adoption of AI and IoT in manufacturing processes can offer superior quality control, process efficiency, and equipment optimization, thus driving the demand for advanced granulation machines. Companies that can seamlessly integrate these technologies into their product offerings could garner significant market share.
Forming strategic collaborations or partnerships with big pharma companies can provide a steady revenue stream for dry granulator manufacturers. Large-scale medication production can augment the use of granulators, ensuring regular business for equipment manufacturers. Hence, these alliances can act as a strategic growth route for dry granulator players in the industry.
04

Challenge: Complex Maintenance Requirements and Skilled Workforce Shortages Disrupt Continuous Operations

The need for specialized maintenance and trained operators restrains dry granulator market expansion, as many facilities struggle to support sophisticated equipment. Granulators with precise gap controls and advanced sensors require regular calibration and technical expertise to minimize downtime and maintain quality output. In markets with limited access to trained technicians, production interruptions can increase operational costs and reduce confidence in adopting automated dry granulation systems. This challenge alters demand behavior, with some manufacturers delaying investment until workforce skills improve or service support becomes more accessible.

Supply Chain Landscape

1

Raw Material Procurement

ArcelorMittalBHP Group
2

Component Production

Saint Gobain3M Company
3

Granulator Manufacturing

GEA GroupFitzpatrick
4

Distribution

PfizerJohnson & Johnson
Dry Granulators - Supply Chain

Use Cases of Dry Granulators in Pharmaceuticals & Chemical

Pharmaceuticals : In the pharmaceutical industry, dry granulators such as roller compactors and twin-roller dry granulation machines are widely used to convert fine powders into granules for tablets and capsules, especially when handling heat- or moisture-sensitive active pharmaceutical ingredients that degrade with wet processes. These machines improve powder flowability, ensure uniform granule size, and meet stringent GMP standards with stainless steel surfaces and cleanability. Dry granulation enhances tablet strength, reduces dust generation, and simplifies compliance with regulatory quality controls. Leading equipment providers like L.B. Bohle, Hosokawa Micron, Freund-Vector and Alexanderwerk are known for high-precision dry granulation solutions tailored for pharmaceutical formulation, offering strong service networks and robust automation for consistent production in high-throughput environments.
Food Processing : In food processing, dry granulation equipment is employed to produce uniform granules from powdered ingredients, such as instant beverage mixes, spices, powdered milk, sweeteners and dietary supplements, without using moisture that can degrade sensitive nutrients. Dry granulators enhance product texture, solubility, and shelf life while reducing dust and production costs. Machines suitable for food grade operation often feature NSF-compliant materials and sanitary design to meet hygiene standards. Key suppliers like Freund Corporation and Hosokawa Alpine supply robust dry granulation systems that support high throughput and tailored configurations for snack, beverage and functional food product lines, helping manufacturers deliver consistent quality and innovate with customized flavor and nutrition profiles.
Chemical : In the chemical industry, dry granulators are used to produce stable, free-flowing granules of industrial chemicals such as catalysts, detergents, pigments, fertilizers and additives. Dry granulation machines improve handling, storage, and downstream processing by creating uniform particle size and reducing dust hazards. Hydrocarbon and specialty chemical processors select high-capacity, continuous dry granulators capable of ATEX-rated operation for explosive dust environments. Market players like Hosokawa Micron, Fitzpatrick and Bepex International provide durable, configurable dry granulation systems designed for heavy-duty chemical production, ensuring consistent performance, energy efficiency, and scalability for large-volume operations.

Recent Developments

Recent developments in the dry granulators market show growing adoption of continuous granulation technology, advanced roller compaction equipment, and high-throughput powder processing systems to meet efficiency and quality demands. A key market trend is the integration of automation and smart controls in granulation lines, improving process consistency, reducing downtime, and enabling real-time monitoring. These innovations support stringent pharmaceutical quality standards and drive interest in food and chemical sectors seeking scalable, dust-free granulation solutions with improved bulk density and flowability performance.

November 2024 : Condexa Inc. launched its REVOLUTION line of dry granulators, boasting improved yield and enhanced particle size distribution
September 2024 : PharmaTech Solutions announced an upgrade to its EvoGran line of dry granulators, introducing smart IoT features for real-time process monitoring and advanced analytics
April 2024 : InnoTech Machinery unveiled its latest ProDry series of dry granulators, promising increased efficiency and heightened safety features, solidifying their position in the pharmaceutical manufacturing segment.

Impact of Industry Transitions on the Dry Granulators Market

As a core segment of the Production Tools & Equipment industry, the Dry Granulators market develops in line with broader industry shifts. Over recent years, transitions such as Advancements in Automation and Introduction of EcoFriendly Designs have redefined priorities across the Production Tools & Equipment sector, influencing how the Dry Granulators market evolves in terms of demand, applications and competitive dynamics. These transitions highlight the structural changes shaping long-term growth opportunities.
01

Advancements in Automation

As the pharmaceutical manufacturing sector continues to evolve, There is been a significant uptick in automated systems, including dry granulators. Automation in dry granulators has streamlined the manufacturing process, improved efficiency, and increased production speed. Key players in the industry have reported substantial enhancements in their output, with better accuracy and reduced human errors. These advancements have also alleviated the workload for manual workers, allowing them to focus on more complex tasks which require human intelligence. Hence, automation has transitioned the dry granulator industry towards greater productivity and profitability.
02

Introduction of EcoFriendly Designs

The increasing focus on sustainability in various sectors has led to remarkable transitions in the design of dry granulators. Market leaders are now engineering ecofriendly granulators that use less energy, have minimal noise, and reduced waste generation. These efforts not only help in minimizing environmental footprint but also allow business cost savings in terms of energy expenses and waste management. Thus, environmental consciousness in design practices is setting the stage for sustainable innovation in the dry granulator industry.